Tesla Robotaxi: Unveil Date and Everything Else You Want to Know

Tesla to develop their own autonomous taxi

The Boring Company

We have been hearing about Tesla’s Robotaxi concept for several years, but it seems like we may finally be getting close to this vehicle becoming a reality. Here is everything we know about the Robotaxi.

Official Reveal

Yesterday, Musk officially announced on X that Tesla would unveil the Tesla Robotaxi on August 8th, 2024. Tesla last unveiled a new vehicle back in November 2019 when they showed off the Cybertruck for the first time. Before that, they unveiled the Roadster 2.0 and the Tesla Semi at the same event in 2017, so these certainly special times that only come across once every few years.

While it's always possible that Tesla may have to move the Robotaxi's unveil date, it's exciting to think that Tesla may be just four months from unveiling this next-gen vehicle.

Robotaxi and Next-gen Vehicle

Another piece of information came out about the Robotaxi yesterday when Musk reply to the post by Sawyer Merritt. Sawyer posted that Tesla's upcoming "$25k" vehicle and the Robotaxi would not only be based on the same platform, but that the Robotaxi would essentially be the same vehicle without a steering wheel. Musk replied to the post with a simple "looking" emoji.

While it's not surprising that two of Tesla's smaller upcoming vehicles are going to be built on the same platform, it's a little more interesting that Musk chose to reply with that emoji when the post talks about the Robotaxi being the "Model 2" without a steering wheel. This leads to the possibility of Tesla not only showing off the Robotaxi at the August 8th event, but also it's upcoming next-gen car.

Production Date

Back during Tesla's Q1 2022 earnings call, Musk talked a little about the timeline for Tesla's Robotaxi, stating that they plan to announce the vehicle in 2023 and begin mass production in 2024.

Given that Tesla was originally aiming for a 2023 unveil, a late 2024 date appears realistic. However, now it appears that the Robotaxi and the next-gen vehicle will share a lot in common, meaning that a production date for the Robotaxi can be similar to the next-gen vehicle, which is currently slated to begin in "late 2025".

The difficulty in releasing an autonomous taxi, as the Robotaxi is meant to be, is the self-driving aspect. While Tesla has made great strides with FSD v12, the first version to come out of "beta," it's still a level-2 system that requires active driver supervision. A fully autonomous vehicle is still a big leap from where Tesla's FSD is right now, but as we saw with the jump from FSD v11 to v12, a lot can change in the next 18 to 24 months.

While we expect Tesla to remain focused on bringing its cheaper, next-gen vehicle to market ahead of potential competitors, the Robotaxi's production date can continue to shift in line with Tesla's progress on FSD.

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— Elon Musk (@elonmusk) April 5, 2024

Master Plan Part Deux

The history of Tesla’s Robotaxi starts with CEO Elon Musk's Master Plan Part Deux, published in 2016.

At the time the concept was touted as normal Teslas with full self-driving (FSD) capability.

Once Tesla achieved Full Self-Driving, they would create a “Tesla Network” taxi service that would make use of both Tesla-owned vehicles and customer cars that would be hired out when not in use.

In April 2022, however, at the inauguration of Tesla’s new factory in Austin, Texas, Musk made headlines by announcing that the company would be working on a dedicated Robotaxi vehicle that would be “quite futuristic-looking”.

A Variety of Robotaxis

Once we get to a world of "robotaxis," it makes sense to continue evolving the interior of the vehicle to suit customer needs such as adding face-to-face seating, big sliding doors providing easy access, 4-wheel steering, easier cleaning, etc.

Tesla could even create a variety of Robotaxis that help meet specific needs. For example, Tesla could offer a vehicle that is better suited for resting, which could let you sleep on the way to your destination.

Another vehicle could be similar to a home office, offering multiple monitors and accessories that let you begin working as soon as you step inside the vehicle. Features such as these could bring huge quality of life improvements for some; giving people an hour or more back in their day.

The variety of Robotaxis doesn't need to end there. There could be other vehicles that are made specifically for entertainment such as watching a movie, or others that allow you to relax and converse with friends, much like you'd expect in a limousine.

Lowest Cost Per Mile

During Tesla's Q1 2022 financial results call, Musk stated that its robotaxi would be focused on cost per mile, and would be highly optimized for autonomy - essentially confirming that it will not include a steering wheel.

“There are a number of other innovations around it that I think are quite exciting, but it is fundamentally optimized to achieve the lowest fully considered cost per mile or km when counting everything”, he said.

During the call, Tesla acknowledged that its vehicles are largely inaccessible for many people given their high cost and he sees the introduction of Robotaxis as a way of providing customers with “by far the lowest cost-per-mile of transport that they’ve ever experienced. The CEO believes that the vehicle is going to result in a cost per mile cheaper than a subsidized bus ticket. If Tesla can achieve this, it could drastically change the entire automotive industry and redefine car ownership. Is Tesla's future still in selling vehicles or providing a robotaxi service?

FSD Sensor Suite

Tesla hasn't revealed anything about the sensor suite that they're considering for the robotaxi, but given all of their work in vision and progress in FSD, it's expected to be the same or similar to what is available today, potentially with additional cameras or faster processing.

However, back in 2022, Musk gave this warning: “With respect to full self-driving, of any technology development I’ve been involved in, I’ve never really seen more false dawns or where it seems like we’re going to break through, but we don’t, as I’ve seen in full self-driving,” said Musk. “And ultimately what it comes down to is that to sell full self-driving, you actually have to solve real-world artificial intelligence, which nobody has solved. The whole road system is made for biological neural nets and eyes. And so actually, when you think about it, in order to solve driving, we have to solve neural nets and cameras to a degree of capability that is on par with, or really exceeds humans. And I think we will achieve that this year.”

With the Robotaxi unveil now approaching, it may not be long before we find out more details about Tesla's plan for the future and its truly autonomous vehicles.

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A Look at the Tesla Cybertruck’s Crumple Zones [VIDEO]

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Tesla’s Cybertruck has officially earned a 5-Star Safety Rating from the NHTSA—an impressive achievement given the vehicle’s design. The achievement demonstrates Tesla’s engineering prowess. As one engineer points out, it wasn’t an easy feat.

Interestingly, the NHTSA only recently disclosed the results, despite the crash tests being completed a while ago. According to Lars Moravy, Tesla’s VP of Vehicle Engineering, the team had been aware of the 5-star rating for quite some time. While the reason for the delay remains unclear, now that the results are public, Tesla’s engineers can finally share how they achieved the rating.

Crumple Zones

Wes Morril, the Cybertruck’s Lead Engineer, wrote about the crash test video on X recently, addressing the claims that the Cybertruck doesn’t have a crumple zone. He also posted a side-by-side video (below) of the engineering analysis and the crash test itself.

Engineered Crash Safety

There’s a lot of engineering precision at play when a Cybertruck is involved in a crash. Unlike traditional crash structures that rely on crash cans and collapse points, the Cybertruck’s front gigacasting is designed to absorb and redirect impact forces in a highly controlled manner.

It all starts with the bumper beam, which crushes within the first few milliseconds of a high-speed impact. At the same time, the vehicle’s sensors rapidly analyze the crash dynamics and determine the optimal deployment of safety restraints, including airbags and seat belt pre-tensioners. These split-second actions are crucial in keeping occupants safe.

As the crash progresses, the vehicle’s structure deforms in a carefully engineered sequence. The drive unit cradle bends, directing the solid drive unit downward and out of the way, allowing the gigacasting to begin absorbing impact forces.

The casting crushes cell by cell, methodically dissipating energy in a controlled manner. This gradual deceleration reduces the g-forces transferred to occupants, making the crash much less severe. As the gigacast begins crushing, the safety restraints are deployed.

As Wes points out in his post - you can see how accurate the virtual analysis and modeling were. The video shows the simulated crash side by side with the real-life crash test and they’re almost identical. All that virtual testing helps provide feedback into the loop to design a better and safer system - one that is uniquely different than any other vehicle on the road.

All the armchair experts claimed the Cybertruck has no crumple zone and I get it, the proportions seem impossible. It was a tough one and there is a lot of engineering that went into it. Let me break it down for you:

Here you can see the large single piece casting in action in a… https://t.co/Jk4X5erTcm pic.twitter.com/24Nmb1bmU5

— Wes (@wmorrill3) February 20, 2025

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Tesla Eliminates Front Casting on New Model Y; Improves Rear Casting

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Tesla has pioneered the use of single-piece castings for the front and rear sections of their vehicles, thanks to its innovative Gigapress process. Many automakers are now following suit, as this approach allows the crash structure to be integrated directly into the casting.

This makes the castings not only safer but also easier to manufacture in a single step, reducing costs and improving repairability. For example, replacing the entire rear frame of a Cybertruck is estimated to cost under $10,000 USD, with most of the expense coming from labor, according to estimates shared on X after high-speed rear collisions.

These insights come from Sandy Munro’s interview (posted below) with Lars Moravy, Tesla’s VP of Vehicle Engineering, highlighting how these advancements contribute to the improvements in Tesla’s latest vehicles, including the New Model Y.

However, with the new Model Y, Tesla has decided to go a different route and eliminated the front gigacast.

No Front Casting

Tesla’s factories aren’t equipped to produce both front and rear castings for the Model Y. Only Giga Texas and Giga Berlin used structural battery packs, but these were quickly phased out due to the underwhelming performance of the first-generation 4680 battery.

Tesla has gone back to building a common body across the globe, increasing part interchangeability and reducing supply chain complexity across the four factories that produce the Model Y. They’ve instead improved and reduced the number of unique parts up front to help simplify assembly and repair.

There is still potential for Tesla to switch back to using a front and rear casting - especially with their innovative unboxed assembly method. However, that will also require Tesla to begin using a structural battery pack again, which could potentially happen in the future with new battery technology.

Rear Casting Improvements

The rear casting has been completely redesigned, shedding 7 kg (15.4 lbs) and cutting machining time in half. Originally weighing around 67 kg (147 lbs), the new casting is now approximately 60 kg (132 lbs).

This 15% weight reduction improves both vehicle dynamics and range while also increasing the rear structure’s stiffness, reducing body flex during maneuvers.

Tesla leveraged its in-house fluid dynamics software to optimize the design, resulting in castings that resemble organic structures in some areas and flowing river patterns in others. Additionally, manufacturing efficiency has dramatically improved—the casting process, which originally took 180 seconds per part, has been reduced to just 75 seconds, a nearly 60% time reduction per unit.

Advancements in die-casting machines and cooling systems have allowed @Tesla to dramatically reduce cycle times and improve dimensional stability. pic.twitter.com/WB5ji67rvV

— Munro Live (@live_munro) March 11, 2025

New Casting Methods

Tesla’s new casting method incorporates conformal cooling, which cools the die directly within the gigapress. Tesla has been refining the die-casting machines and collaborating with manufacturers to improve the gigapress process.

In 2023, Tesla patented a thermal control unit for the casting process. This system uses real-time temperature analysis and precise mixing of metal streams to optimize casting quality. SETI Park, which covers Tesla’s manufacturing patents on X, offers a great series for those interested in learning more.

The new system allows Tesla to control the flow of cooling liquid, precisely directing water to different parts of the die, cooling them at varying rates. This enables faster material flow and quicker cooling, improving both dimensional stability and the speed of removing the part from the press for the next stage.

With these new process improvements, Tesla now rolls out a new Model Y at Giga Berlin, Giga Texas, and Fremont every 43 seconds—an astounding achievement in auto manufacturing. Meanwhile, Giga Shanghai operates two Model Y lines, delivering a completed vehicle every 35 seconds.

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