Study finds that using Superchargers frequently doesn't cause a significant difference on battery life
Recurrent
It has long been believed in the industry that frequent DC fast charging for your Tesla or any EV is terrible for battery longevity. However, a new report from Recurrent, which analyzed data from over 12,500 Tesla vehicles in the US, clearly shows little to no difference in battery degradation between frequent and rare fast charging.
Recurrent studied fast charging on thousands of Tesla vehicles in the US to learn if the software and safety mechanisms in the battery management system (BMS) prevent damage to the battery. With Labor Day travel coming up, this is the perfect time to share what is fact and fiction when it comes to fast charging.
The Recurrent Study: A Comprehensive Analysis
Your electric vehicle battery uses direct current (DC) power. However, the electricity from the grid (or from an outlet) is alternating current (AC). In-home charging, which is AC charging, the car’s onboard charger converts the AC electricity to DC and then sends it to the battery. The onboard charger has a built-in limit on how quickly it can do this. The maximum speed is usually around 11 kW, so AC charging can generally add 20-40 miles per hour, depending on the vehicle.
On the other hand, DC charging happens when the conversion to DC energy happens outside of the car. This is almost exclusively reserved for public charging stations and Tesla Superchargers. Since the electricity going into the car bypasses the onboard converter, it can refill the battery much faster. One of the biggest concerns with fast charging is that it can, theoretically, damage the battery by pushing too much energy into the battery too quickly. This would lead to irreparable, long-term range loss.
Key Findings: No Significant Impact on Battery Degradation
Will fast charging hurt my EV battery? The short answer is that occasional fast charging is fine. The study compared cars that fast charge at least 90% of the time to cars that fast charge less than 10% of the time. In other words, people who almost exclusively fast charge their car and people who rarely fast charge.
The results show no statistically significant difference in range degradation between Teslas that fast charge more than 90% of the time and those that fast charge less than 10% of the time.
Initial analysis by the team at Recurrent suggests that the study findings can be applied across Tesla models and other EV manufacturers. However, detailed research is being conducted on other popular vehicles Recurrent supports. In short, the robust thermal, voltage, and battery management systems that EV makers have invested in protect their batteries from damage with routine fast charger use.
Tesla specifically does an excellent job regulating power to and from the battery based on the temperature of the battery pack, its state of charge (charge percentage), and other environmental factors such as external temperature.
When Fast Charging Can Cause Damage
When is fast charging more likely to cause damage? There are several times when fast charging may impact your EV battery more. Avoid fast charging in extreme heat without preconditioning your battery. Preconditioning is when the car’s thermal management system pre-cools or heats the battery to accept a higher charge rate.
Typically, the battery will be preconditioned if you set your car’s navigation to a fast charge station. Similarly, precondition the battery before fast charging in extreme cold. Driving a bit before fast charging is often enough to warm up the battery or get to the fast charger using your car’s navigation. Avoid fast charging your EV at very low states or very high states of charge since battery resistance will be higher.
Overall, this study adds to the growing body of knowledge regarding EV battery longevity and charging practices. Nonetheless, being mindful of battery health during extreme temperatures is still encouraged.
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Tesla has officially filed construction permits for its first Semi Megacharger site located near the 405 and 110 freeway corridors in California. This location is just outside Carson, CA, near the Port of Long Beach—one of the busiest ports in the U.S.
The site, located at 19300 S Hamilton Avenue, will primarily feature Megachargers designed to support Tesla’s electric truck fleet. Additionally, Tesla plans to include a small lounge facility with vending machines, restrooms, and other amenities for drivers.
Semi-Public
This site is considered “public” because it’s the first Megacharger location built on publicly accessible land, conveniently situated off a major highway. Previous Megacharger sites have been installed at private corporate facilities, making them inaccessible to the general public.
Despite being in a public location, Tesla plans to keep these Megacharger units exclusive to the Tesla Semi, unlike Superchargers, which are gradually opening to other EV manufacturers. While the Megacharger standard—MCS—is an open standard like NACS, Tesla’s Megachargers will remain off-limits to other trucks.
Megacharger
The Megacharger features a large, square-shaped connector, a sharp contrast to the NACS design. This is due to the unique operating specifications of the MCS connector, which supports charging between 750kW and 1,000kW. This incredible power could potentially add up to 400 miles (of the Semi’s 500-mile range) in just 30 minutes of charging.
With such rapid charging capabilities, the Tesla Semi’s downtime will be drastically reduced, allowing for more efficient operations and less time spent charging.
With volume production expected to begin in late 2025 or early 2026, the Tesla Semi is poised to become one of the company’s biggest products. We’re excited to see more Semis on the road—and hopefully, many more Megacharger sites in the near future.
The Cybertruck has finally received an official crash safety rating—and to the surprise of many critics, it’s outstanding. Tesla has announced that the Cybertruck earned a 5-star Overall Crash Safety Rating from the NHTSA.
Even more remarkable, the Cybertruck holds the lowest overall probability of injury and the lowest rollover risk of any pickup truck ever tested by the agency. Skeptics have long questioned its safety, arguing that its rigid design lacks crumple zones and could endanger occupants. But these results prove otherwise. Let’s break it down!
The Test
Sawyer Merritt
The 2024 and 2025 Tesla Cybertruck—both the AWD and Cyberbeast variants—were tested under the New Car Assessment Program (NCAP) standards, which evaluate vehicle crashworthiness and restraint systems through various types of impacts.
Tesla has long prioritized safety, not only through advancements in active safety with FSD but also by designing vehicles with robust structural protection. The Cybertruck incorporates the Cybercell structural battery and internal crash cans to improve crash performance.
Its front and rear Gigacastings are engineered to channel impact forces into internal structures that collapse, functioning similarly to crumple zones in traditional vehicles. This design directs energy away from occupants and critical components. First, the internal crash cans absorb the force, and if needed, the Gigacasting collapses—both of which are replaceable, making the Cybertruck more repairable when compared to other modern vehicles.
Euro NCAP
Sawyer Merritt
While the Cybertruck has now earned a North American NCAP rating, it has yet to receive a Euro NCAP rating. Tesla has not submitted the Cybertruck for testing in Europe, as its sharp-edged stainless steel panels do not currently meet European regulations.
Tesla does plan to bring the Cybertruck to Europe eventually, but doing so will likely require significant exterior modifications to soften its edges and comply with safety standards. Once those changes are made, the Cybertruck should have no trouble acing the Euro NCAP tests.
After such a long wait, it’s great to finally see the Cybertruck’s crash test results—and with a 5-star rating, Tesla deserves credit for its impressive engineering. Safety has always been a cornerstone of Tesla’s design philosophy, and the Cybertruck continues that tradition as one of the safest vehicles on the road.