You will soon have the ability to choose from multiple routes when navigating to a destination (map has been edited to hide certain information)
Not a Tesla App
Tesla has arguably the best navigation maps available in a vehicle. The maps are displayed on a large, beautiful screen and they're fast and fluid, especially on the latest hardware (MCU 3).
Tesla also makes it quick and easy to set a destination by either using the on-screen keyboard, recent destinations, or sharing a destination from your Tesla app.
Tesla's mapping solution is custom-made that not only takes traffic into account but also your vehicle's state of charge.
However, one feature that has been popular in navigation apps over the past few years that has remained absent in Teslas is the ability to choose from multiple routes.
The preferred route to a destination can sometimes be a personal preference. Some drivers may prefer traveling on the highway, while others could prefer taking back roads.
According to our source, Tesla is now bringing alternate routes to their navigation system. Tesla is introducing 'Alternate Routes,' in the U.S. in update 2022.28.1.
The feature will display up to three routes after you add a destination. The total travel time for each route will be displayed allowing you to pick your preferred route.
In addition to the total travel time, Tesla will also display traffic information if you subscribe to Premium Connectivity. The traffic information visualization will be displayed in a similar method to the 'Traffic Along Route' feature, where the route is highlighted in different colors depending on the traffic density for that section of the route.
Tesla's Traffic Along Route feature
Alternate routes won't always appear upon choosing a destination. In situations where there are no known alternate routes or the alternate route is too similar to the primary route, Tesla will simply show the primary route and start navigating.
Tesla's release notes for the feature state:
View up to three routes when navigating to a destination. Quickly compare the total travel time and traffic information for each route.
Note: Traffic information is only displayed with Premium Connectivity.
Although Alternate Routes is expected to become available to everyone in supported regions, this isn't the first time we're seeing this feature in Tesla's navigation system.
In update 2022.12 Tesla added alternate routes in Japan, and it was previously available in China.
We can't confirm whether the alternate routes feature will be available in additional regions outside of the U.S. in 2022.28.
Tesla has been working on alternate routes for some time now. Tesla hacker @greentheonly was able to get alternate routes working on his vehicle earlier this year, while other owners claim to have seen the feature occasionally appear on their screen. Tesla may have been testing this feature for a while now.
Tesla has recently been making improvements to its in-vehicle navigation. In 2022.24 Tesla added 'Traffic Along Route,' a feature that lets you more easily see the traffic visualization along your route, which is normally a blue line.
Another navigation feature that has recently been added in 2022.16 is the ability to reroute to a less busy Supercharger. If the Supercharger you selected becomes too congested, the navigation system will now reroute you to another Supercharger location that's within range.
The addition of alternate routes in the U.S. is expected to be available in Tesla update 2022.28, but as with anything else in testing, it's subject to change.
Tesla’s Cybertruck has officially earned a 5-Star Safety Rating from the NHTSA—an impressive achievement given the vehicle’s design. The achievement demonstrates Tesla’s engineering prowess. As one engineer points out, it wasn’t an easy feat.
Interestingly, the NHTSA only recently disclosed the results, despite the crash tests being completed a while ago. According to Lars Moravy, Tesla’s VP of Vehicle Engineering, the team had been aware of the 5-star rating for quite some time. While the reason for the delay remains unclear, now that the results are public, Tesla’s engineers can finally share how they achieved the rating.
Crumple Zones
Wes Morril, the Cybertruck’s Lead Engineer, wrote about the crash test video on X recently, addressing the claims that the Cybertruck doesn’t have a crumple zone. He also posted a side-by-side video (below) of the engineering analysis and the crash test itself.
Engineered Crash Safety
There’s a lot of engineering precision at play when a Cybertruck is involved in a crash. Unlike traditional crash structures that rely on crash cans and collapse points, the Cybertruck’s front gigacasting is designed to absorb and redirect impact forces in a highly controlled manner.
It all starts with the bumper beam, which crushes within the first few milliseconds of a high-speed impact. At the same time, the vehicle’s sensors rapidly analyze the crash dynamics and determine the optimal deployment of safety restraints, including airbags and seat belt pre-tensioners. These split-second actions are crucial in keeping occupants safe.
As the crash progresses, the vehicle’s structure deforms in a carefully engineered sequence. The drive unit cradle bends, directing the solid drive unit downward and out of the way, allowing the gigacasting to begin absorbing impact forces.
The casting crushes cell by cell, methodically dissipating energy in a controlled manner. This gradual deceleration reduces the g-forces transferred to occupants, making the crash much less severe. As the gigacast begins crushing, the safety restraints are deployed.
As Wes points out in his post - you can see how accurate the virtual analysis and modeling were. The video shows the simulated crash side by side with the real-life crash test and they’re almost identical. All that virtual testing helps provide feedback into the loop to design a better and safer system - one that is uniquely different than any other vehicle on the road.
All the armchair experts claimed the Cybertruck has no crumple zone and I get it, the proportions seem impossible. It was a tough one and there is a lot of engineering that went into it. Let me break it down for you:
Tesla has pioneered the use of single-piece castings for the front and rear sections of their vehicles, thanks to its innovative Gigapress process. Many automakers are now following suit, as this approach allows the crash structure to be integrated directly into the casting.
This makes the castings not only safer but also easier to manufacture in a single step, reducing costs and improving repairability. For example, replacing the entire rear frame of a Cybertruck is estimated to cost under $10,000 USD, with most of the expense coming from labor, according to estimates shared on X after high-speed rear collisions.
These insights come from Sandy Munro’s interview (posted below) with Lars Moravy, Tesla’s VP of Vehicle Engineering, highlighting how these advancements contribute to the improvements in Tesla’s latest vehicles, including the New Model Y.
However, with the new Model Y, Tesla has decided to go a different route and eliminated the front gigacast.
No Front Casting
Tesla’s factories aren’t equipped to produce both front and rear castings for the Model Y. Only Giga Texas and Giga Berlin used structural battery packs, but these were quickly phased out due to the underwhelming performance of the first-generation 4680 battery.
Tesla has gone back to building a common body across the globe, increasing part interchangeability and reducing supply chain complexity across the four factories that produce the Model Y. They’ve instead improved and reduced the number of unique parts up front to help simplify assembly and repair.
There is still potential for Tesla to switch back to using a front and rear casting - especially with their innovative unboxed assembly method. However, that will also require Tesla to begin using a structural battery pack again, which could potentially happen in the future with new battery technology.
Rear Casting Improvements
The rear casting has been completely redesigned, shedding 7 kg (15.4 lbs) and cutting machining time in half. Originally weighing around 67 kg (147 lbs), the new casting is now approximately 60 kg (132 lbs).
This 15% weight reduction improves both vehicle dynamics and range while also increasing the rear structure’s stiffness, reducing body flex during maneuvers.
Tesla leveraged its in-house fluid dynamics software to optimize the design, resulting in castings that resemble organic structures in some areas and flowing river patterns in others. Additionally, manufacturing efficiency has dramatically improved—the casting process, which originally took 180 seconds per part, has been reduced to just 75 seconds, a nearly 60% time reduction per unit.
Advancements in die-casting machines and cooling systems have allowed @Tesla to dramatically reduce cycle times and improve dimensional stability. pic.twitter.com/WB5ji67rvV
Tesla’s new casting method incorporates conformal cooling, which cools the die directly within the gigapress. Tesla has been refining the die-casting machines and collaborating with manufacturers to improve the gigapress process.
In 2023, Tesla patented a thermal control unit for the casting process. This system uses real-time temperature analysis and precise mixing of metal streams to optimize casting quality. SETI Park, which covers Tesla’s manufacturing patents on X, offers a great series for those interested in learning more.
The new system allows Tesla to control the flow of cooling liquid, precisely directing water to different parts of the die, cooling them at varying rates. This enables faster material flow and quicker cooling, improving both dimensional stability and the speed of removing the part from the press for the next stage.
With these new process improvements, Tesla now rolls out a new Model Y at Giga Berlin, Giga Texas, and Fremont every 43 seconds—an astounding achievement in auto manufacturing. Meanwhile, Giga Shanghai operates two Model Y lines, delivering a completed vehicle every 35 seconds.
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