Zoom announces Tesla integration at Zoomtopia Keynote
Zoom
Elon has previously announced that video conference capabilities will be available in Teslas, but Zoom has now officially announced its video conferencing software will be available in Teslas soon.
Zoom made the announcement during its annual 2022 event, Zoomtopia.
Although Zoom made the announcement, it looks like the integration is being developed by Tesla.
Tesla looks to be leveraging Zoom's popular web interface for this new feature. This means that Zoom will function much like Netflix and Youtube currently do in the vehicle, where it's run in a chromeless browser and Tesla essentially builds on top of this.
The Zoom app is expected to become a part of Tesla Theater when it's released and is largely expected to function the same way, such as requiring Premium Connectivity and only being available while the vehicle is parked.
Camera and Resolution
Instead of requiring a separate camera, the Zoom app appears to utilize the vehicle's interior camera, which means it'll be the first time we have direct access to the cabin camera video stream, although hacks by GreenTheOnly have previously shown the capabilities of the camera.
The vehicle's cabin camera has a resolution of 1280x960, which is a 4:3 aspect ratio. However, Tesla may be cropping this camera feed to 16:9, which means it'll end up with a resolution of 1280x720, or 720p.
The only remaining cameras that will not be directly accessible by the driver will be the b-pillar cameras and two of the front-facing cameras.
Controls
The new Zoom controls are similar to those when on a phone call. In a Model 3 and Model Y, the controls will appear on the bottom left corner of the display and feature options to toggle the video and mic on and off.
The last two buttons appear to be used to view the participants on the call and end the meeting.
In the video, it was also shown that Zoom meeting links will now appear on your vehicle's calendar if available. Tapping on the link will automatically launch Zoom and start the meeting.
Vehicle Support
Since this new feature will likely rely on the vehicle's cabin camera, it will most likely be limited to the Model 3, Model Y and the new Model S and Model X.
During the announcement, Zoom said the feature was coming to “all new Tesla models soon.”
It's not clear whether this means Zoom will only be offered on MCU3-based vehicles, or older models with Atom processors as well. However, given the similarity to other streaming apps, we expect this feature to be offered on MCU 2 and MCU 3 cars.
When a Zoom icon was found earlier this year in a Tesla interface video it sparked rumors of an app store coming to Teslas.
However, we don't believe that's what's happening here. While an app store may be an idea that is being developed at Tesla, we think this Zoom integration will simply be another app that is offered in addition to YouTube and others.
Release Date
Zoom and Tesla haven't shared an official timeframe for release of this feature, but Zoom did mention the feature would be available soon during its keynote.
It's possible Zoom let the cat out of the bag with this announcement and that it was planned as one of the surprise features in Tesla's upcoming 2022 Christmas update.
Zoom in Action
Watch Zoom’s segment on its Tesla video conferencing integration below.
Tesla’s Cybertruck has officially earned a 5-Star Safety Rating from the NHTSA—an impressive achievement given the vehicle’s design. The achievement demonstrates Tesla’s engineering prowess. As one engineer points out, it wasn’t an easy feat.
Interestingly, the NHTSA only recently disclosed the results, despite the crash tests being completed a while ago. According to Lars Moravy, Tesla’s VP of Vehicle Engineering, the team had been aware of the 5-star rating for quite some time. While the reason for the delay remains unclear, now that the results are public, Tesla’s engineers can finally share how they achieved the rating.
Crumple Zones
Wes Morril, the Cybertruck’s Lead Engineer, wrote about the crash test video on X recently, addressing the claims that the Cybertruck doesn’t have a crumple zone. He also posted a side-by-side video (below) of the engineering analysis and the crash test itself.
Engineered Crash Safety
There’s a lot of engineering precision at play when a Cybertruck is involved in a crash. Unlike traditional crash structures that rely on crash cans and collapse points, the Cybertruck’s front gigacasting is designed to absorb and redirect impact forces in a highly controlled manner.
It all starts with the bumper beam, which crushes within the first few milliseconds of a high-speed impact. At the same time, the vehicle’s sensors rapidly analyze the crash dynamics and determine the optimal deployment of safety restraints, including airbags and seat belt pre-tensioners. These split-second actions are crucial in keeping occupants safe.
As the crash progresses, the vehicle’s structure deforms in a carefully engineered sequence. The drive unit cradle bends, directing the solid drive unit downward and out of the way, allowing the gigacasting to begin absorbing impact forces.
The casting crushes cell by cell, methodically dissipating energy in a controlled manner. This gradual deceleration reduces the g-forces transferred to occupants, making the crash much less severe. As the gigacast begins crushing, the safety restraints are deployed.
As Wes points out in his post - you can see how accurate the virtual analysis and modeling were. The video shows the simulated crash side by side with the real-life crash test and they’re almost identical. All that virtual testing helps provide feedback into the loop to design a better and safer system - one that is uniquely different than any other vehicle on the road.
All the armchair experts claimed the Cybertruck has no crumple zone and I get it, the proportions seem impossible. It was a tough one and there is a lot of engineering that went into it. Let me break it down for you:
Tesla has pioneered the use of single-piece castings for the front and rear sections of their vehicles, thanks to its innovative Gigapress process. Many automakers are now following suit, as this approach allows the crash structure to be integrated directly into the casting.
This makes the castings not only safer but also easier to manufacture in a single step, reducing costs and improving repairability. For example, replacing the entire rear frame of a Cybertruck is estimated to cost under $10,000 USD, with most of the expense coming from labor, according to estimates shared on X after high-speed rear collisions.
These insights come from Sandy Munro’s interview (posted below) with Lars Moravy, Tesla’s VP of Vehicle Engineering, highlighting how these advancements contribute to the improvements in Tesla’s latest vehicles, including the New Model Y.
However, with the new Model Y, Tesla has decided to go a different route and eliminated the front gigacast.
No Front Casting
Tesla’s factories aren’t equipped to produce both front and rear castings for the Model Y. Only Giga Texas and Giga Berlin used structural battery packs, but these were quickly phased out due to the underwhelming performance of the first-generation 4680 battery.
Tesla has gone back to building a common body across the globe, increasing part interchangeability and reducing supply chain complexity across the four factories that produce the Model Y. They’ve instead improved and reduced the number of unique parts up front to help simplify assembly and repair.
There is still potential for Tesla to switch back to using a front and rear casting - especially with their innovative unboxed assembly method. However, that will also require Tesla to begin using a structural battery pack again, which could potentially happen in the future with new battery technology.
Rear Casting Improvements
The rear casting has been completely redesigned, shedding 7 kg (15.4 lbs) and cutting machining time in half. Originally weighing around 67 kg (147 lbs), the new casting is now approximately 60 kg (132 lbs).
This 15% weight reduction improves both vehicle dynamics and range while also increasing the rear structure’s stiffness, reducing body flex during maneuvers.
Tesla leveraged its in-house fluid dynamics software to optimize the design, resulting in castings that resemble organic structures in some areas and flowing river patterns in others. Additionally, manufacturing efficiency has dramatically improved—the casting process, which originally took 180 seconds per part, has been reduced to just 75 seconds, a nearly 60% time reduction per unit.
Advancements in die-casting machines and cooling systems have allowed @Tesla to dramatically reduce cycle times and improve dimensional stability. pic.twitter.com/WB5ji67rvV
Tesla’s new casting method incorporates conformal cooling, which cools the die directly within the gigapress. Tesla has been refining the die-casting machines and collaborating with manufacturers to improve the gigapress process.
In 2023, Tesla patented a thermal control unit for the casting process. This system uses real-time temperature analysis and precise mixing of metal streams to optimize casting quality. SETI Park, which covers Tesla’s manufacturing patents on X, offers a great series for those interested in learning more.
The new system allows Tesla to control the flow of cooling liquid, precisely directing water to different parts of the die, cooling them at varying rates. This enables faster material flow and quicker cooling, improving both dimensional stability and the speed of removing the part from the press for the next stage.
With these new process improvements, Tesla now rolls out a new Model Y at Giga Berlin, Giga Texas, and Fremont every 43 seconds—an astounding achievement in auto manufacturing. Meanwhile, Giga Shanghai operates two Model Y lines, delivering a completed vehicle every 35 seconds.
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