Tesla has updated the radio icon and removed the FM label
Not a Tesla App
With every major Tesla update there are often smaller changes or features that aren't mentioned in the release notes.
The main attractions of Tesla update 2022.28 are the ability to minimize a full-screen video and Alternate Routes, however, several undocumented features also made it into 2022.28.
Suggested Destinations
Tesla is adding suggested destinations
Randell/Discord
When tapping on the 'Navigate' button, you will now be presented with various suggested destinations. You will receive up to three suggested destinations that will appear at the top of recent destinations. These suggestions will automatically change depending on various factors. You can also find out more about suggested destinations.
Dark Mode Colors
Tesla has made some changes to dark mode
@ClemensBecher/Twitter
The dark mode color scheme has been adjusted so that various screens now use lighter gray tones. For example, prior to this update the car visualization area and apps like the media player both used the same dark gray color for the background.
However, with this update, Tesla has changed the background color of apps from a dark gray to a much lighter gray so that they stand out from the vehicle visualizations.
Changes to the Theater Status Bar
Most options in the Tesla Theater status bar have been removed
@ClemensBecher
With this update Tesla introduces the ability to minimize Tesla Theater, allowing you to access vehicle menus and settings without leaving your streaming video.
Previously while streaming video in full screen, there was a quick access bar at the top of the video that could be revealed by tapping near the top of the screen. This status bar lets you access some vehicle controls without leaving the video. Video controls such as cabin temperature, screen brightness and volume could easily be changed.
Since you can now minimize a full-screen video without leaving the video app, Tesla has mostly removed the options that once appeared at the top of a video.
When tapping near the top of the screen, the number of options has been reduced to minimize theater, a back button and the state of charge of your battery.
A gray line has also been added to the top of the screen to let you know that you can now swipe down on the full-screen video to access other car functions.
Phone Icon
The phone icon is now always visible when a call is active
Corey2002/Not a Tesla App forums
When you're on a call in the vehicle, the green phone icon will now always remain visible in the status bar, regardless if the phone card is hidden or not. The icon in the status bar has also changed shape slightly, going from a pill shape to a square.
Battery Calibration
A message will now be displayed when the vehicle is calibrating its battery
@roslan3d/Twitter
Your vehicle will now display 'Calibrating,' when charging is nearing completion. This will be displayed for all vehicles, regardless of their battery type.
New Radio Icon
Tesla has updated the radio icon and removed the FM label (rendering)
Not a Tesla App
The radio icon has also been updated to be more ambiguous with this update. The traditional analog radio markers have been flipped so that they now run vertically instead of horizontally.
The letters 'FM' have also been replaced with a generic circular icon so that it's more inclusive of other supported bands such as DAB, which is supported in many parts of the world.
HomeLink Buttons
The HomeLink button text has once again been changed. Tesla used to display the name of the garage door or gate inside of the button, with the words 'Activate' or 'Cancel' underneath the button. The problem with this approach was that the text underneath the button is far too small, and it wasn't obvious how to cancel a door from auto-opening.
However, recently Tesla swapped the location of the name and the action text so that 'Activate' would appear inside of the button and the garage door name underneath the button.
The HomeLink buttons have been changed once again. This time for the better.
daniel454/Not a Tesla App forums
This could lead to some confusion for those with multiple garage doors, as you would be presented with multiple buttons that would be labeled 'Activate,' with the only differentiating feature being the small text underneath the button.
With update 2022.28 Tesla has taken a hybrid approach. When pulling up to your garage door, the buttons will once again be labeled with the name you've given your garage doors (top photo).
However, if you have auto-open or auto-close enabled, then you will see the 'Cancel' text inside of the button for the specific door that will be opened or closed. The rest of the buttons will still show their given labels (bottom photo).
Of the several iterations Tesla has gone through, this approach appears to make the most sense. It's now more obvious how to cancel a garage door or gate from auto-opening and you'll still see the name of the garage doors in the predominate text most of the time.
Safety Menu Reorganized
Options in the Safety menu have been reorganized
Not a Tesla App
The vehicle options under Controls > Safety have been slightly rearranged. Sentry Mode, PIN to Drive and Glovebox PIN have moved up. This allows you to quickly enable or disable them without needing to scroll.
Have you noticed any other changes in 2022.28? Let us know.
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Tesla’s Cybertruck has officially earned a 5-Star Safety Rating from the NHTSA—an impressive achievement given the vehicle’s design. The achievement demonstrates Tesla’s engineering prowess. As one engineer points out, it wasn’t an easy feat.
Interestingly, the NHTSA only recently disclosed the results, despite the crash tests being completed a while ago. According to Lars Moravy, Tesla’s VP of Vehicle Engineering, the team had been aware of the 5-star rating for quite some time. While the reason for the delay remains unclear, now that the results are public, Tesla’s engineers can finally share how they achieved the rating.
Crumple Zones
Wes Morril, the Cybertruck’s Lead Engineer, wrote about the crash test video on X recently, addressing the claims that the Cybertruck doesn’t have a crumple zone. He also posted a side-by-side video (below) of the engineering analysis and the crash test itself.
Engineered Crash Safety
There’s a lot of engineering precision at play when a Cybertruck is involved in a crash. Unlike traditional crash structures that rely on crash cans and collapse points, the Cybertruck’s front gigacasting is designed to absorb and redirect impact forces in a highly controlled manner.
It all starts with the bumper beam, which crushes within the first few milliseconds of a high-speed impact. At the same time, the vehicle’s sensors rapidly analyze the crash dynamics and determine the optimal deployment of safety restraints, including airbags and seat belt pre-tensioners. These split-second actions are crucial in keeping occupants safe.
As the crash progresses, the vehicle’s structure deforms in a carefully engineered sequence. The drive unit cradle bends, directing the solid drive unit downward and out of the way, allowing the gigacasting to begin absorbing impact forces.
The casting crushes cell by cell, methodically dissipating energy in a controlled manner. This gradual deceleration reduces the g-forces transferred to occupants, making the crash much less severe. As the gigacast begins crushing, the safety restraints are deployed.
As Wes points out in his post - you can see how accurate the virtual analysis and modeling were. The video shows the simulated crash side by side with the real-life crash test and they’re almost identical. All that virtual testing helps provide feedback into the loop to design a better and safer system - one that is uniquely different than any other vehicle on the road.
All the armchair experts claimed the Cybertruck has no crumple zone and I get it, the proportions seem impossible. It was a tough one and there is a lot of engineering that went into it. Let me break it down for you:
Tesla has pioneered the use of single-piece castings for the front and rear sections of their vehicles, thanks to its innovative Gigapress process. Many automakers are now following suit, as this approach allows the crash structure to be integrated directly into the casting.
This makes the castings not only safer but also easier to manufacture in a single step, reducing costs and improving repairability. For example, replacing the entire rear frame of a Cybertruck is estimated to cost under $10,000 USD, with most of the expense coming from labor, according to estimates shared on X after high-speed rear collisions.
These insights come from Sandy Munro’s interview (posted below) with Lars Moravy, Tesla’s VP of Vehicle Engineering, highlighting how these advancements contribute to the improvements in Tesla’s latest vehicles, including the New Model Y.
However, with the new Model Y, Tesla has decided to go a different route and eliminated the front gigacast.
No Front Casting
Tesla’s factories aren’t equipped to produce both front and rear castings for the Model Y. Only Giga Texas and Giga Berlin used structural battery packs, but these were quickly phased out due to the underwhelming performance of the first-generation 4680 battery.
Tesla has gone back to building a common body across the globe, increasing part interchangeability and reducing supply chain complexity across the four factories that produce the Model Y. They’ve instead improved and reduced the number of unique parts up front to help simplify assembly and repair.
There is still potential for Tesla to switch back to using a front and rear casting - especially with their innovative unboxed assembly method. However, that will also require Tesla to begin using a structural battery pack again, which could potentially happen in the future with new battery technology.
Rear Casting Improvements
The rear casting has been completely redesigned, shedding 7 kg (15.4 lbs) and cutting machining time in half. Originally weighing around 67 kg (147 lbs), the new casting is now approximately 60 kg (132 lbs).
This 15% weight reduction improves both vehicle dynamics and range while also increasing the rear structure’s stiffness, reducing body flex during maneuvers.
Tesla leveraged its in-house fluid dynamics software to optimize the design, resulting in castings that resemble organic structures in some areas and flowing river patterns in others. Additionally, manufacturing efficiency has dramatically improved—the casting process, which originally took 180 seconds per part, has been reduced to just 75 seconds, a nearly 60% time reduction per unit.
Advancements in die-casting machines and cooling systems have allowed @Tesla to dramatically reduce cycle times and improve dimensional stability. pic.twitter.com/WB5ji67rvV
Tesla’s new casting method incorporates conformal cooling, which cools the die directly within the gigapress. Tesla has been refining the die-casting machines and collaborating with manufacturers to improve the gigapress process.
In 2023, Tesla patented a thermal control unit for the casting process. This system uses real-time temperature analysis and precise mixing of metal streams to optimize casting quality. SETI Park, which covers Tesla’s manufacturing patents on X, offers a great series for those interested in learning more.
The new system allows Tesla to control the flow of cooling liquid, precisely directing water to different parts of the die, cooling them at varying rates. This enables faster material flow and quicker cooling, improving both dimensional stability and the speed of removing the part from the press for the next stage.
With these new process improvements, Tesla now rolls out a new Model Y at Giga Berlin, Giga Texas, and Fremont every 43 seconds—an astounding achievement in auto manufacturing. Meanwhile, Giga Shanghai operates two Model Y lines, delivering a completed vehicle every 35 seconds.