At Tesla's AI Day event last summer, Elon answered some questions during the Q&A portion of the event that revealed Tesla's plans for FSD hardware.
Elon informally announced that Tesla is already researching the next major hardware revision for full self-driving.
Tesla's camera housing
Elon said that he expects the current hardware in today's vehicles to be capable of "super-human" driving, but Tesla will continue to update their cars to have the most powerful hardware available.
Elon guessed that Tesla may release FSD hardware 4.0 with the introduction of the Cybertruck. Since the Cybertruck won't be released until the end of this year at the earliest, we may even see new hardware before its arrival, although this is unlikely.
In another question related to new hardware, Elon also said that Tesla is looking into new cameras. He was clear that the current cameras aren't a hindrance, but if Tesla can do better, then they will.
Elon didn't go into details about whether the new cameras would be tied to the Cybertruck or hardware 4.0. He also didn't mention specifically whether the new cameras would be higher resolution, contain larger sensors, or possibly even be placed in different locations.
Tesla currently utilizes three separate front-facing cameras in the housing at the top of the windshield. The camera unit contains wide-angle, standard, and narrow view lenses with three separate CMOS sensors.
Each sensor has a resolution of 1280x960 or about 1.2 megapixels.
New Camera
According to Chris Zheng on Twitter, who has connections with some Tesla suppliers, Tesla is planning to use Sony's new IMX490 automotive sensor in their upcoming hardware 4.0 revision.
Wide-angle camera comparison
This new sensor offers many benefits over the current sensors that Tesla uses in their vehicles.
The new sensors support a much higher resolution of 2896x1876. That's 5.4 megapixels compared to the 1.2 megapixels that Tesla's current front-facing cameras support.
At more than four times the resolution of current sensors, these new sensors will allow Tesla to more accurately detect objects that are required for FSD.
Detecting road edges and lane markings that are further away are especially difficult. Due to the angle of the road and the current image resolution, Tesla often has to make assumptions based on just a few pixels.
The increased resolution will offer a more detailed image and should improve the accuracy in these situations.
The new wide-angle sensor may also allow Tesla to drop the number of cameras used in the front-facing module. Due to the higher resolution in these sensors, Tesla may be able to use this wide-angle sensor to interpret objects that previously required the use of the standard or telephoto lenses before. This may allow Tesla to reduce the number of cameras that are required in the front of the vehicle from three down to two or even a single lens.
The new camera sensor also supports HDR shooting at 10 bit and 40 FPS, offering better contrast and richer colors. It's not clear whether Tesla would take advantage of HDR as it would require more power to process, but it's something Tesla may consider depending on the compute power available.
LED flicker mitigation
More importantly, the new sensor will also support LED flicker mitigation. Camera sensors often have a hard time capturing the light emitted from LED lights in a constant fashion. Since LEDs are widely used in electronic signs and traffic lights this will be an important feature and should make it easier for Tesla to interpret such signs.
Tesla is working closely with Samsung to produce their next-generation chips that will be used in FSD hardware 4.0. Tesla will likely launch updated cameras at the same time they introduce a new FSD computer.
It makes sense for Tesla to introduce this new hardware in a new model first before retrofitting new camera modules into existing models.
Last night, Tesla released software update 2024.45.25.15, which includes FSD V12.6.1. This update adds support for all HW3 vehicles, including the Model 3 and Model Y. We’re excited to see the continued support for HW3 owners.
FSD V12.6.1
V12.6.1 is now going wide, according to Ashok Elluswamy, Tesla’s VP of AI. This update is going to the Model 3 and Model Y for the first time - as only the Model S and Model X were included in FSD V12.6.
V12.6 is a big step forward for HW3 - it includes End-to-End on Highway, Improved City Streets Behavior, and Smoother and More Accurate Tracking - all contributing towards a better, smoother, and more comfortable build of FSD. You can read our comparison between FSD V12.6 and V13.2.2 here.
In short, FSD V12.6 performs considerably closer to V13 than V12.5.4.2 - which is a massive improvement. It performs as well as the Cybertruck version of FSD V13, which is still missing a few features when compared to other HW4 vehicles, but it’s a great sign for HW3. A lot of the improvements can be pointed to in the improvements to lane selection and decision-making - the vehicle tends to hesitate far less on V12.6, meaning the ride is a lot smoother. Many early V12.6 testers mentioned that it felt more like V13-mini than anything else.
Legacy Model S & X
We haven’t seen this update hit any legacy Model S and Model X vehicles just yet. We’re not sure whether Ashok’s statement of “generally” applies here - but it should. If you do get the update, please let us know.
Legacy Model S and Model X vehicles are still on an older FSD build and potentially won’t see another FSD update for a little while longer. While they do have the same FSD hardware as other vehicles, there are enough hardware differences that require a build specifically for these vehicles.
FSD V12.6.1 is going out now to the redesigned Model S and X with HW3 and all Model 3 and Model Y vehicles with HW3. The initial wave went out last night, and we expect to see more later today or tomorrow. If this release ends up going “wide,” we should see much larger waves go out next week.
Tesla has issued a recall for some vehicles due to issues linked to a revision of the Hardware 4 (HW4) computer that was introduced this past November. This recall affects all vehicles with the revised hardware except for the Cybertruck, as it uses a slightly modified version of the HW4 system.
Many vehicle owners have reported a complete failure of their Autopilot computer, which not only leaves the vehicle without FSD and Autopilot but also disables many of the active safety features that make a Tesla what it is.
Let’s take a look at this recall - because the recall is partially physical and partially a software recall.
HW4 Failure
Tesla has identified the failure and flagged it to the U.S. NHTSA (but not Transport Canada or Euro NCAP at the time of publishing) as a recall.
Tesla mentions that the vehicle’s FSD computer circuit board may short circuit, resulting in the loss of the rearview camera image. The recall itself is focused on the rearview camera - as not having a functional rearview camera breaks a Federal Motor Vehicle Safety Standard. However, it does impact more than just the rearview camera.
As previously mentioned, users have experienced the full loss of Autopilot and FSD on these vehicles, as well as reduced traction control and removal of safety features such as automatic emergency braking, collision avoidance assist, and forward collision warnings.
While the vehicle remains driveable, it is not necessarily a good idea to drive the vehicle with many of these features, especially with the reduced traction control noted by many people. We’ve already noted that while Tesla has been sending tow trucks to pick up some vehicles, it is also prompting owners to drive the vehicle to their service center in some cases.
Remedy
Unlike most of Tesla’s recalls, this one isn’t entirely an OTA recall, owing to the fact that people have already experienced circuit board shorts and are already waiting for replacements.
The software portion of the recall has already been mostly completed for any vehicles with Tesla software update 2024.45.25.3 or greater. However, a significant portion of the tracked fleet remains on update 2024.44.25.2 (approximately 20%), so we recommend updating your HW4 vehicle whenever you receive the notification.
On the hardware side, Tesla is immediately identifying and replacing hardware that has had circuit board failure. Tesla is also reaching out to customers who have expressed intermittent issues with Autopilot features, active safety features, or vehicle cameras that don't display correctly. If you have experienced any of these issues in a late 2024 vehicle, we recommend submitting a service ticket with Tesla to ensure that your vehicle isn’t affected by this recall.