According to an article published by The Information in early October, Tesla intends to introduce four new types of 4680 batteries in 2026. We already know that Tesla has been working hard on new batteries. The Cybercell - the upgraded 4680, is already a new design meant specifically to get the Cybertruck and future vehicles off the ground.
Tesla has also been working on Solid-State Batteries, but even with Tesla’s technological and engineering prowess, that technology is still quite far out.
The 4680 Cell
To put things in context, the 4680 cell is Tesla’s replacement for the older 2710 cells present in most Model 3s and Model Ys. Tesla has been producing these cells for a long time and has optimized them considerably, both in terms of scale of manufacturing and engineering.
But the tech behind the 2170 cell is old, and 4680 will be Tesla’s next leap forward. They previously tried with the much-maligned 4680 Model Y, but it was quickly pulled from sale. They tried again with the Cybercell—and that went much better. So much better, in fact, that Tesla is working on enhancing the Cybercell even further—using a Dry Cathode Process to make the cell easier and cheaper to manufacture.
The Trouble with 4680
According to The Information, an inside source at Tesla has said that Tesla is losing 70-80% of its anodes—one of the two parts that move electrons from the cell to the vehicle—in test production. Tesla has been working hard to solve this, and they recently demoed a Dry Cathode Process Cybertruck.
First prototype Cybertruck with in-house dry cathode 4680 cells – making it an all dry electrode vehicle pic.twitter.com/NzJxKQrRBp
The 4680 cell is the next leap in large battery packs, but it's a difficult leap to make. Tesla is having trouble moving its research and development to engineering, but it's just a matter of time. Today, the 4680 is primarily made at the Fremont factory in California, but Tesla intends to move parts of its future battery chain production to a new area outside Giga, Texas.
With that new zone, they intend to establish the 4680’s dry cathode process production facility—to produce the 4680D Cell. According to Musk, that move will cut the 4680's production costs by nearly 30%.
The New Batteries
The four cells that Tesla plans to introduce in 2026 have some interesting code names. The first is “NC05.” The NC stands for New Cell, but we’re sure Tesla will come up with a witty name once it comes out of R&D.
NC05 Battery
This cell is intended to be the easy-to-manufacture cell that will power the Cybercab and will likely also power the lower-cost $25,000 model—which we’re still expecting to see sometime next year.
NC20 Battery
The next size up, the NC20, is intended to power Tesla’s SUV lineup and the Cybertruck. This will be a larger-format cell intended for moving larger and heavier vehicles and possibly optimized for towing—a constraint the Cybertruck, on its current 4680s, can find challenging in harsh winter conditions.
NC30 & NC50 Batteries
The NC30 and NC50 are the other two cells that The Information lists, but they’ll be drastically different. They won’t be using the standard cell materials that we’ve seen used up to this point. This is where the focus of Tesla’s R&D likely lies - they intend to introduce cells using silicon carbon into the anodes. Silicon Carbon, or SiC, can hold and move electrons faster than traditional anode materials.
These cells are likely where Tesla will make significant strides in both faster charging times and improved energy output. The advanced anode design, which allows for greater energy transfer, is poised to play a crucial role in Tesla's push for ultra-fast Supercharging.
The NC30 will eventually end up in the Cybertruck and Tesla’s future SUV lineup - maybe a refreshed Model X or Model Y.
The NC50, on the other hand, will be focused on performance and a smaller cell. It’ll power the new Tesla Roadster and likely Tesla’s performance models, such as the Plaid, Performance, and Beast variants.
The Information didn’t provide any information on whether Tesla will utilize this tech on its Powerwalls or Megapacks just yet, but it's likely that both of those two products will see further cost optimization and efficiency gains as well.
We’re excited to see where Tesla takes its battery tech in the future, as charging times and vehicle range are still one thing preventing the mass adoption of electric vehicles.
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We’ve uncovered more details on how Tesla achieved such drastic improvements in the vehicle’s power consumption, which Tesla estimated to be a 40% reduction.
Tesla made architectural changes to how it processes video — optimizing which components handle which tasks. While the Cybertruck is the first to benefit from these advancements, Tesla plans to extend these upgrades to other vehicles in the future.
Sentry Mode Power Consumption
Tesla vehicles feature two main computers: the MCU (Media Control Unit) computer, which powers the vehicle’s infotainment center, and the FSD computer, which is responsible for Autopilot and FSD. Both of these computers remain on and powered any time the vehicle is awake, consuming about 250-300 watts.
Typically, the vehicle only uses this power while it’s awake or actively driving. It’s not a major concern since the car automatically goes to sleep and shuts down its computers after about 15 minutes of inactivity. However, the larger issue is that these computers also need to remain on when Sentry Mode is active, causing a 250-watt draw whenever Sentry Mode is on.
Interconnected System
Today, the vehicle’s cameras are connected to the FSD computer, which connects to the MCU, which is finally connected to the USB ports. Because of this interconnected setup, everything needs to remain powered. Footage needs to be streamed from the FSD computer into the MCU, where processes like motion detection occur. The data then needs to be compressed before finally being written to the USB drive. That’s a lengthy process, requiring multiple computers to remain on in order to be able to record and save live video.
Architectural Changes
Tesla is making some architectural changes to address Sentry Mode’s high power consumption by shifting the responsibilities of the vehicle’s computers. By shifting motion detection and possibly the compression activity to the FSD computer, Tesla will now be able to keep the MCU computer asleep. The MCU is still required to push the video to the USB drive, but Tesla can now wake up the system only when it’s needed.
For instance, the FSD computer will still handle the connection to the vehicle’s cameras, but it will now also detect motion. When that Sentry event occurs, it can wake up the MCU to write the data to the USB drive and then have it go back to sleep.
This approach ensures the MCU isn’t continuously powered to analyze and compress video, instead activating it only when data needs to be written.
Processor Isolation & Task Allocation
Tesla’s current architecture separates the Autopilot Unit (APU) from the MCU. This is done for several reasons - but first and foremost is safety. The MCU can be independently restarted even mid-drive without impacting the APU and key safety features.
Additionally, by isolating the APU from the MCU, tasks that are optimized for each unit—processing versus image transcoding—can be offloaded to the processing unit that’s better suited for it. This helps keep both the APU and MCU operating at their optimal power and performance parameters, helping to manage energy consumption more efficiently.
Kernel-Level Power Management
Tesla’s been working on more than just FSD or new vehicle visualization changes and has been putting in the effort to optimize the operating system’s underlying kernel. While not in heavy use, Tesla is underclocking the processors of both the MCU and APU, reducing power usage and heat generation.
Of course, other kernel optimizations and programming tricks, such as the ones Tesla uses to optimize its FSD models, also factor into the increased overall efficiency of the vehicles.
Additional Benefits
Since Tesla vehicles also include a Dashcam that processes video, it’s possible we may also see these additional power savings whenever the vehicle is awake. This could also affect other features, such as Tesla’s Summon Standby feature, which keeps the vehicle awake and processing video to give users almost instant access to the vehicle’s Summon feature.
Roll Out to Other Vehicles
While the Cybertruck was the only vehicle to receive these power improvements to Sentry Mode, we were told that they’re coming to other vehicles too. Tesla is introducing these changes with the Cybertruck first, leveraging its smaller user base for initial testing before expanding the rollout to other vehicles.
USB Port Power Management
To further conserve energy and reduce waste, Tesla now powers down USB ports, even if Sentry Mode is active. This change has impacted many users who rely on 12v sockets or USB ports to remain powered to keep accessories such as small vehicle refrigerators on.
It’s not immediately clear whether these changes to Sentry Mode impact this change or whether power to 12v outlets was removed strictly due to safety concerns.
Tesla has initiated another minor design revision, this time improving the rear camera on the Model 3 and Model Y. This minor revision adds a protective lip around the camera, providing better shielding against rain, dirt, snow, and general road grime.
The design revision began rolling out for Model Y vehicles from Shanghai first, with the initial vehicles spotted with the revision dated as early as late September 2024. Tesla regularly makes minor design revisions on its vehicles in between model years, in an iterative design process that gradually improves as more and more vehicles are built.
Design Revision
The design revision adds a small shield around the rear camera, including a small lip towards the bottom end. The little lip is likely going to make the biggest difference, as it will help prevent kickback and wash from the tires landing on the camera lens, which can obscure it.
For now, nothing indicates a potential revision including a camera washer—similar to the Cybertruck’s front camera washer. However, given we already know the Model Y Juniper is likely arriving with a front camera, it’ll probably also have a front camera washer.
This lip for the rear camera should be a nice addition, but we’ll have to see just how much of an improvement it provides in the upcoming winter season as the messy, slushy mix arrives in much of the United States and Canada.
3D Printed Accessory
If you’re feeling left out without the new rear camera shield, you’ll soon be able to 3D print and install a similar design. Some entrepreneurial 3D modelers have already started working on making a retrofittable shield for both the HW3 and HW4 rear cameras.
In the meantime, we recommend using ceramic coating on the rear camera to help keep that slush and grime moving when it does hit the camera. A good application of ceramic coating can help prevent buildup on the lens.
Model S and X
For now, we haven’t seen this design revision on more recent Model S and Model X vehicles yet. There were previously rumors of a light refresh for both of the more premium vehicles. However, we haven’t seen any indications of these changes actually seeing the light of day.
Once the refreshes for these two vehicles arrive, we could see more drastic changes. Tesla has also indicated it is waiting to use some of its upcoming new battery cell technology in 2026, so we could be waiting for a while before seeing further updates to the Model S and Model X.
We’ll be looking for both vehicles to receive this design revision. If you spot them, let us know on social media or on our forums.
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