During the 2024 Shareholder Meeting, Elon Musk announced that Tesla has made new innovations on the 4680 cell standard. Tesla has been working hard for several years to get a functional 4680 cell in production that either matches or beats the performance of the existing 2170 cell. The official Cybertruck account also shared an image (below) of the first 4680 dry-cathode process Cybertruck with its production crew on X.
We’re going to take a bit of a dive into the 4680, what exactly this new process and cell is, and then some of its possible advantages. So, grab your charging cable!
First prototype Cybertruck with in-house dry cathode 4680 cells – making it an all dry electrode vehicle pic.twitter.com/NzJxKQrRBp
Dry Battery Electrode (DBE) is a different process overall from the current Wet Battery Electrode (WBE) that is common today. This dry process removes the highly toxic solvents and furnace baking processes from the equation, saving both time and space, while also being environmentally friendly.
The Dry Cathode we’re talking about specifically means that the electrode – the conducting terminal at the edges of the battery – is produced in a dry process. In the previous process, it was produced with a wet process.
Tesla’s 4680 cell suppliers – LG and Panasonic – have both been working hard to cut down on costs and ramp up their own 4680 cell production while Tesla works on their own internal improvements as well. If Tesla has found a means to easily scale the Dry Cathode method, it’ll make 4680 cells and the batteries that they are a part of - cheaper to produce.
The 4680 Cell
The 4680 cell - 46mm wide, 80mm tall
Not a Tesla App
Tesla has used the 4680 cells to make structural battery packs for the Model Y. However, these vehicles had poor charging performance and lower energy density, and they were quickly removed from sales. The sheer size of the 4680 cell made it difficult to cool, limiting its performance.
The updated 4680 cell was announced at the November 2023 Earnings Call as Cybercell, making a comeback for the Cybertruck. This new version was going to have better energy density, as well as improved charging performance.
Sandy Munro of Teardown Titan fame showed that this improved version has about a 12% energy density increase, a pretty significant improvement. You can watch his teardown of the Cybertruck below.
Tabless Design
The tabless design of the 4680 cell also has an impact on its production, and how easy it is to manufacture. Think of the tabs as the little nubs on the top of a regular small battery. The lack of tabs means that production of the cell body doesn’t have to pause to add the tabs, reducing the chance for defects with the elimination of a process, and making it faster to boot.
Removing the tab also helps in cutting down the distance that electrons have to travel to get in and out of the cell – this means less resistance, and less energy lost in the process, increasing overall vehicle efficiency.
Advantages
This new 4680 cell process has a few advantages – including an overall cost reduction of up to 50% compared to the current wet process. That’s in addition to the dry process being more environmentally friendly, which will also allow for manufacturing of the cell to scale quicker.
Tesla wants to move from the standard 2170 cell to the 4680 cell for several reasons. The biggest, by far, is cost savings. The 4680 cell is physically a bigger cell and can be used to structurally support the vehicle, meaning cost savings on both, the production of the 4680 cell and the structure of the vehicle.
Easy and Cheap
There’s more too – the 4680 cell will be easier to manufacture because of its bigger size. The 2170 cell is tall and thin, while the 4680 cell is wide and stout. In addition, its unique tab-less design is supposed to generate less resistance, improving charging speeds and cell performance.
Essentially, Tesla can fill the space taken up by 4,400 2170 cells with only 960 4680 cells. This results in a significant reduction in the material used to encase each individual cell, thereby saving space and maximizing energy density for the space the battery pack takes up.
All in all, that could mean a future price drop for the Cybertruck as well as increase the rate of production. Tesla has envisioned producing approximately 250,000 Cybertrucks per year, and they’ll need a lot of 4680 battery packs to do so.
In the future, we can see Tesla bringing the 4680 cell with all these improvements - and more - to the rest of its vehicle lineup, as they will eventually surpass the 2170 cell technology.
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As December approaches, Tesla’s highly anticipated Holiday update draws closer. Each year, this eagerly awaited software release transforms Tesla vehicles with new features and festive flair. If you’re not familiar with Tesla’s holiday updates, take a look at what Tesla has launched in the Holiday update the past few years.
For this chapter in our series, we’re dreaming up ways Tesla could improve the charging experience and even add some additional safety features. So let’s take a look.
Destination State of Charge
Today, navigating to a destination is pretty straightforward on your Tesla. Your vehicle will automatically let you know when and where to charge, as well as for how long. However, you’ll likely arrive at your destination at a low state of charge.
Being able to set your destination state of charge would be an absolute game-changer for ease of road-tripping. After all, the best EV to road trip in is a Tesla due to the Supercharger network. It looks like Tesla may be listening. Last week, Tesla updated their app and hinted at such a feature coming to the Tesla app. A Christmas present, maybe?
Battery Precondition Options
While Tesla automatically preconditions your battery when needed for fast charging, there are various situations where manually preconditioning the battery would be beneficial.
Currently, there is no way to precondition for third-party chargers unless you “navigate” to a nearby Supercharger. If you need to navigate to a Supercharger that’s close by, the short distance between your location and the Supercharger will also not allow enough time to warm up the battery, causing slower charging times.
While we already mentioned Live Activities in the Tesla app wishlist, they’d be especially useful while Supercharging. Live Activities are useful for short-term information you want to monitor, especially if it changes often — which makes them perfect for Supercharging, especially if you want to avoid idle fees.
Vehicle-to-Load / Vehicle-to-Home Functionality
The Cybertruck introduced Tesla Power Share, Tesla’s name for Vehicle-to-Home functionality (V2H). V2H allows an EV to supply power directly to a home. By leveraging the vehicle’s battery, V2H can provide backup power during outages and reduce energy costs by using stored energy during peak rates.
Tesla Power Share integrates seamlessly with Tesla Energy products and the Tesla app. We’d love to see this functionality across the entire Tesla lineup. Recently a third party demonstrated that bidirectional charging does work on current Tesla vehicles – namely on a 2022 Model Y.
Adaptive Headlights for North America
While Europe and China have had access to the Adaptive Headlights since earlier this year, North America is still waiting. The good news is that Lars Moravy, VP of Vehicle Engineering, said that these are on their way soon.
Blind Spot Indication with Ambient Lighting
Both the 2024 Highland Model 3 Refresh and the Cybertruck already have ambient lighting features, but they don’t currently offer a practical purpose besides some eye candy. So why not integrate that ambient lighting into the Blindspot Warning system so that the left or right side of the vehicle lights up when there’s a vehicle in your blind spot? Currently, only a simple red dot lights up in the front speaker grill, and the on-screen camera will also appear with a red border when signaling.
Having the ambient lighting change colors when a vehicle is in your blind spot would be a cool use of the technology, especially since the Model Y Juniper Refresh and Models S and X are supposed to get ambient lighting as well.
Tesla’s Holiday update is expected to arrive with update 2024.44.25 in just a few short weeks. We’ll have extensive coverage of its features when it finally arrives, but in the meantime, be sure to check out our other wishlist articles:
It’s time for another dive into how Tesla intends to implement FSD. Once again, a shout out to SETI Park over on X for their excellent coverage of Tesla’s patents.
This time, it's about how Tesla is building a “universal translator” for AI, allowing its FSD or other neural networks to adapt seamlessly to different hardware platforms.
That translating layer can allow a complex neural net—like FSD—to run on pretty much any platform that meets its minimum requirements. This will drastically help reduce training time, adapt to platform-specific constraints, decide faster, and learn faster.
We’ll break down the key points of the patents and make them as understandable as possible. This new patent is likely how Tesla will implement FSD on non-Tesla vehicles, Optimus, and other devices.
Decision Making
Imagine a neural network as a decision-making machine. But building one also requires making a series of decisions about its structure and data processing methods. Think of it like choosing the right ingredients and cooking techniques for a complex recipe. These choices, called "decision points," play a crucial role in how well the neural network performs on a given hardware platform.
To make these decisions automatically, Tesla has developed a system that acts like a "run-while-training" neural net. This ingenious system analyzes the hardware's capabilities and adapts the neural network on the fly, ensuring optimal performance regardless of the platform.
Constraints
Every hardware platform has its limitations – processing power, memory capacity, supported instructions, and so on. These limitations act as "constraints" that dictate how the neural network can be configured. Think of it like trying to bake a cake in a kitchen with a small oven and limited counter space. You need to adjust your recipe and techniques to fit the constraints of your kitchen or tools.
Tesla's system automatically identifies these constraints, ensuring the neural network can operate within the boundaries of the hardware. This means FSD could potentially be transferred from one vehicle to another and adapt quickly to the new environment.
Let’s break down some of the key decision points and constraints involved:
Data Layout: Neural networks process vast amounts of data. How this data is organized in memory (the "data layout") significantly impacts performance. Different hardware platforms may favor different layouts. For example, some might be more efficient with data organized in the NCHW format (batch, channels, height, width), while others might prefer NHWC (batch, height, width, channels). Tesla's system automatically selects the optimal layout for the target hardware.
Algorithm Selection: Many algorithms can be used for operations within a neural network, such as convolution, which is essential for image processing. Some algorithms, like the Winograd convolution, are faster but may require specific hardware support. Others, like Fast Fourier Transform (FFT) convolution, are more versatile but might be slower. Tesla's system intelligently chooses the best algorithm based on the hardware's capabilities.
Hardware Acceleration: Modern hardware often includes specialized processors designed to accelerate neural network operations. These include Graphics Processing Units (GPUs) and Tensor Processing Units (TPUs). Tesla's system identifies and utilizes these accelerators, maximizing performance on the given platform.
Satisfiability
To find the best configuration for a given platform, Tesla employs a "satisfiability solver." This powerful tool, specifically a Satisfiability Modulo Theories (SMT) solver, acts like a sophisticated puzzle-solving engine. It takes the neural network's requirements and the hardware's limitations, expressed as logical formulas, and searches for a solution that satisfies all constraints. Try thinking of it as putting the puzzle pieces together after the borders (constraints) have been established.
Here's how it works, step-by-step:
Define the Problem: The system translates the neural network's needs and the hardware's constraints into a set of logical statements. For example, "the data layout must be NHWC" or "the convolution algorithm must be supported by the GPU."
Search for Solutions: The SMT solver explores the vast space of possible configurations, using logical deduction to eliminate invalid options. It systematically tries different combinations of settings, like adjusting the data layout, selecting algorithms, and enabling hardware acceleration.
Find Valid Configurations: The solver identifies configurations that satisfy all the constraints. These are potential solutions to the "puzzle" of running the neural network efficiently on the given hardware.
Optimization
Finding a working configuration is one thing, but finding the best configuration is the real challenge. This involves optimizing for various performance metrics, such as:
Inference Speed: How quickly the network processes data and makes decisions. This is crucial for real-time applications like FSD.
Power Consumption: The amount of energy used by the network. Optimizing power consumption is essential for extending battery life in electric vehicles and robots.
Memory Usage: The amount of memory required to store the network and its data. Minimizing memory usage is especially important for resource-constrained devices.
Accuracy: Ensuring the network maintains or improves its accuracy on the new platform is paramount for safety and reliability.
Tesla's system evaluates candidate configurations based on these metrics, selecting the one that delivers the best overall performance.
Translation Layer vs Satisfiability Solver
It's important to distinguish between the "translation layer" and the satisfiability solver. The translation layer is the overarching system that manages the entire adaptation process. It includes components that analyze the hardware, define the constraints, and invoke the SMT solver. The solver is a specific tool used by the translation layer to find valid configurations. Think of the translation layer as the conductor of an orchestra and the SMT solver as one of the instruments playing a crucial role in the symphony of AI adaptation.
Simple Terms
Imagine you have a complex recipe (the neural network) and want to cook it in different kitchens (hardware platforms). Some kitchens have a gas stove, others electric; some have a large oven, others a small one. Tesla's system acts like a master chef, adjusting the recipe and techniques to work best in each kitchen, ensuring a delicious meal (efficient AI) no matter the cooking environment.
What Does This Mean?
Now, let’s wrap this all up and put it into context—what does it mean for Tesla? There’s quite a lot, in fact. It means that Tesla is building a translation layer that will be able to adapt FSD for any platform, as long as it meets the minimum constraints.
That means Tesla will be able to rapidly accelerate the deployment of FSD on new platforms while also finding the ideal configurations to maximize both decision-making speed and power efficiency across that range of platforms.
Putting it all together, Tesla is preparing to license FSD, Which is an exciting future. And not just on vehicles - remember that Tesla’s humanoid robot - Optimus - also runs on FSD. FSD itself may be an extremely adaptable vision-based AI.
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