A look at Tesla's single piece front casting for the Model Y
Tobias Lindh
It needs 169 fewer pieces and 1,600 fewer welds; the Austin-Made Model Y Body Structure has now appeared outside the Berlin Gigafactory. This first look in the real world may offer insight into the future for Tesla. Elon Musk recently stated the next vehicle would use lessons from all models to make the next Tesla with half the time, cost and effort.
Musk showed off the simplification of vehicle structure during the shareholder meeting in the summer. “We are really re-thinking the whole way in which a car is made,” said Musk. He added that Tesla created the largest casting ever produced. These complex castings “make it lighter, stiffer with better ride handling, better noise vibration harshness, better sealing against water, it is really better in every way.”
“It’s a gigantic improvement,” the CEO told the audience, “We are going to keep enhancing the casting.” Tesla showed how the improved castings reduce the number of body shop robots working on the production lines. “Even Model 3, we are at about 30 percent less robots used than on the (new) Model Y.”
We are getting a close-up look at the more advanced castings thanks to drone footage courtesy of Tobias Lindh. He posted a video (below) on his YouTube channel of Giga Berlin. His drone takes wide shots of the yard outside the factory with several Model Ys. But as he moves across the yard, he zooms in on Model Ys with the front casting. It’s interesting because the previous models are beside the new version with the new front.
Video of Model Y Front Casting
This advancement in the process backs up what Musk discussed in the third-quarter earnings call with investors. He said the next vehicle would, “obviously, we’re going to take everything we learned from S, 3, X, Y, Cybertruck and Semi and forward into that platform.” But, he continued, “we’re on a 2-for-1 target,” meaning engineers are working on a plan to build two vehicles with the same amount of effort it takes to put together one Model 3. Musk told investors during the third quarter earnings call, “we’re twice the output. And we do believe this can be done.”
The Model Y casting is tangible proof of making the process more effective. With the Tesla team of engineers tasked with finding more efficiencies, the 2-for-1 plan may be accomplished sooner than we think.
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As Tesla update 2024.44.3 continues to roll out, we’re seeing more features in this update. While the update doesn’t include many new feature, it either improves existing features or rolls out a feature to new regions. Actually Smart Summon is rolling out to Europe, although with more strict restrictions. AutoPark is also rolling out to the UK and several other countries for the first time, and we’re now seeing improvements to Autopark arriving in North America and Europe.
As Tesla’s 2024.44.3 update continues to roll out, more features in the update are being revealed. While this update doesn’t introduce many entirely new features, it does refine existing features or expand the reach of others.
Notably, Actually Smart Summon is now rolling out in Europe, albeit with stricter regulations. Vision-based AutoPark is debuting in the UK and several other countries, while North America and Europe are receiving updates that further improve Autopark’s functionality.
Improvements to Autopark
As part of the same update, Tesla is making a batch of improvements to Autopark in Europe and North America. In the release notes, Tesla states that Autopark is receiving performance and visualization improvements. Unfortunately, Tesla doesn’t go into more detail here, but it sounds like these improvements could be the faster and more accurate Autopark enhancements Ashok Elluswamy talked about earlier this year.
Those improvements are expected to make Autopark more reliable, let it pick spots faster, move faster into them, and also shift between forward and reverse faster. The improvements would also let the vehicle park in tighter spots than before, with more accurate vision.
We’ll have to wait and see how this improved Autopark compares to the current version.
Your vehicle's Autopark performance and visualizatons have been improved.
Autopark in the UK and Other Countries
Countries in Europe that previously didn’t have access to Vision-Based Autopark, including the UK, will now have access to the new Autopark for the first time with update 2024.44.3 and later. This includes countries such as the UK, Ireland and Malaysia.
While these countries are receiving Autopark, it’s not clear whether it includes the Autopark improvements that other regions are receiving. The release notes don’t include the Autopark Improvements section in these countries, but that could be due to Tesla simplifying the release notes for these countries that are receiving Autopark for the first time.
With Autopark finally introduced in these regions, it’ll be the first time vehicles without ultrasonic sensors are capable of Autopark. Vision-Based Autopark is far more reliable, faster, and easier to use in more situations than the older USS-based solution.
Tesla has finally released Actually Smart Summon for Europe and the Middle East, albeit with several major restrictions. However, it's definitely a first step towards unlocking autonomy in Europe.
Europe’s autonomy laws are governed under UNECE regulation R79, which regulates autonomous features and is extremely restrictive in how autonomy can be used and applied. For example, the previous revision (Rev 4) of R79 required drivers to approve, with physical action, every decision made by an Advanced Driver Assistance System (ADAS) feature.
Limited Actually Smart Summon
Under Rev 5 of UNECE R79, Actually Smart Summon can actually function, but only to a limited degree. Owners have to be within 6 meters (19.5 feet) of the vehicle at all times, making it barely more usable than Dumb Summon (can we coin the term Dummon?).
In addition, you can only travel a total distance (under the regulation) of 100 meters (328 feet) - which means you’d have to run beside the vehicle or be inside it, rendering it mostly useless. However, Tesla has, for some reason, limited the total summon distance to 15-20m (50 to 65 feet) of travel. These limits are in sharp contrast to the distance limits of A.S.S. in North America.
Getting UNECE R79 Updated
Tesla has been hard at work getting R79 repealed or updated to allow for further autonomy after running demos for senior politicians earlier in the year. Back in March, we reported that updating DCAS regulations in Europe would help get FSD approved - but that covered driver assistance, not autonomy. In fact, Tesla was testing FSD with validation vehicles as far back as February of this year, hinting that Supervised FSD may be getting close.
Tesla FSD Validation Vehicle seen in Munich, Germany 👀
While FSD has a clear path forward in Europe, semi-autonomous features like Actually Smart Summon and Banish don’t just yet. The updated DCAS regulations do not cover semi-autonomy or autonomy and require clear interfaces, guidelines, and controls for drivers to be informed and engaged at all times.
It’ll take another big swing for Tesla to get autonomy regulations changed to allow for more semi-supervised autonomy like Actually Smart Summon - much less fully autonomous products like the Robotaxi Network, Cybercab, and Robovan.
